輸送流水線:輸送鏈條應(yīng)該是最常見的一種工業鏈條(tiáo)。在工業生產過程中,尤其是在很多的食品加工中,輸送機鏈條均以流水線的方式使用,使用範圍廣、使用頻率高,因此也常常會(huì)發生(shēng)磨損的故障,如果再加之使用方法的不當,會(huì)對鏈條造成極大的損傷。
Conveying assembly line: Conveying chain should be the most common kind of industrial chain. In the industrial production process, especially in many food processing, conveyor chains are used in an assembly line, with a wide range of use and high frequency of use. Therefore, wear failures often occur. If the use method is improper, Will cause great damage to the chain.
輸送機鏈條發生故障主要有兩種表現形式:一種是(shì)由磨損出現的失效;一種是由疲勞導致(zhì)的失效。
Conveyor chain failure has two main manifestations: one is failure due to wear; the other is failure due to fatigue.
磨損出現的失效是最常見(jiàn)的也是最明顯的一種表現形式。出現這一故障的原因有很多,主要(yào)的原因是鏈(liàn)條材質較差和工人的操作不當。鏈條整體最容易出現磨(mó)損的部位(wèi)是鏈輪和(hé)銷軸。這兩個部位出現磨損主要是由於(yú)局部潤滑不足,因(yīn)此為了避免這一現象發生,操作人員應注意經常檢查潤滑效果(guǒ),及時添加潤滑油,檢查潤滑油裏(lǐ)是否有磨料或者改變潤滑方式。鏈輪出現(xiàn)輕微磨損後,可以將鏈輪反裝,讓(ràng)磨損較(jiào)輕的一麵朝向鏈條。除此之外,如果使用環境惡(è)劣或者潤滑密封不良,就會引起鉸鏈磨損,一旦鏈條鉸鏈(liàn)發生磨(mó)損,鏈節變長(zhǎng),工作時容(róng)易引起跳齒或者脫鏈,降低鏈條使用壽命,加速鏈條(tiáo)失效。
Failure due to wear is the most common and obvious manifestation. There are many reasons for this failure. The main reason is poor chain material and improper operation by workers. The most easily worn parts of the chain as a whole are the sprocket and pin. The wear of these two parts is mainly due to insufficient local lubrication. Therefore, in order to avoid this phenomenon, the operator should pay attention to frequently check the lubrication effect, add lubricant in time, check whether there is abrasive in the lubricant or change the lubrication method. After the sprocket is slightly worn, the sprocket can be reversed so that the side with the lighter wear faces the chain. In addition, if the use environment is bad or the lubrication seal is poor, it will cause the hinge to wear. Once the chain hinge is worn, the chain link becomes longer, and it is easy to cause tooth jumping or chain disconnection during work, reducing the service life of the chain and accelerating the chain failure.
下(xià)麵我們再談談由疲勞導致的失效。目前,我國(guó)的(de)大多數工廠都是(shì)工人休息,機器不休息,因此,輸送機鏈條常常會過度使用,出現疲勞失效而發生故(gù)障,也就是說鏈條在運行過(guò)程中承受了過度的負荷,導致受(shòu)力不(bú)均勻,很容易出現斷裂或者被擠(jǐ)壓的情況。對於這種情況我們鏈條廠隻有通過(guò)強化零部件的方式來解決。
Let's talk about the failure caused by fatigue. At present, most factories in our country have workers rest, and the machines do not rest. Therefore, conveyor chains are often overused and fail due to fatigue. That is to say, the chain bears excessive load during operation, resulting in stress. Uneven, it is easy to break or be squeezed. For this situation, our chain factory can only solve this problem by strengthening parts.
此外,在低速重載傳動過程中,過載(zǎi)拉斷也是一種常見的失效形式。鏈條(tiáo)在一定使用壽命(mìng)下,潤滑密封不良(liáng),或者工況惡劣時,就會加速磨損,導致極限功率大幅下降,出現過載(zǎi)拉斷的故(gù)障(zhàng)。
In addition, in the process of low-speed and heavy-duty transmission, overload breaking is also a common form of failure. Under a certain service life of the chain, when the lubrication and sealing are poor, or the working condition is bad, it will accelerate the wear, resulting in a significant drop in the limit power, and an overload failure.
以上內容由溫嶺市91网站入口生產(chǎn)流水線製造廠整理(lǐ)提供。91网站入口生產流水線是一家(jiā)專業生產、設計、安裝、調試、運(yùn)輸、維護(hù)為一體的流水線設備企業(yè)。建廠26年來,憑著(zhe)先進的現代化生產管理體係,產品不斷創新,製造出成套懸掛物件輸送線,各類皮帶式輸送線、塗裝線、板鏈線、整機線、清洗線、自動化組合裝配生產設備,倉儲等產品係列。產品廣泛應用於汽車、摩托車、電動自行車及配件、清洗機、汽(qì)油(yóu)機、縫糿(yòu)機、電機、儀器儀表、家用(yòng)電器、電腦、彩電(diàn)、空(kōng)調器、電冰箱、洗衣機、炊具、節能機、化妝(zhuāng)品(pǐn)、通信、交(jiāo)通(tōng)、水泵、食(shí)品塑料製品等電子(zǐ)行業各種裝配生產,為企業生產提高效率,降低人力成本(běn)。熱忱歡迎新老客(kè)戶來廠參觀、洽談合作!
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiless, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!