裝(zhuāng)配流水(shuǐ)線:輸送鏈(liàn)條應該是最常見的一種工業(yè)鏈(liàn)條。在工業生產過程中,尤其是在很多的食品加(jiā)工中,輸送機鏈條均以流水線的方(fāng)式使用,使用範圍廣、使用頻率(lǜ)高,因此也常常會發(fā)生(shēng)磨損的故(gù)障,如果再加之使用方法的不當,會對鏈條造成極大的損傷。
Assembly line: Conveyor chain should be the most common kind of industrial chain. In the industrial production process, especially in many food processing, conveyor chains are used in an assembly line manner, with a wide range of use and high frequency of use, so wear and tear failures often occur. If coupled with improper use methods, Will cause great damage to the chain.
輸送機鏈條發生(shēng)故障主要有兩種表現(xiàn)形式:一(yī)種是由磨損出現的失效;一種是由疲勞導致的失效。
Conveyor chain failure has two main manifestations: one is failure due to wear; the other is failure due to fatigue.
磨(mó)損出現的失效是最常見(jiàn)的也是最明顯的一(yī)種表現形式。出現這一故(gù)障的原因有很多,主要的原因是(shì)鏈條材質(zhì)較(jiào)差和工人(rén)的操作(zuò)不(bú)當。鏈條整體最容易出現磨損的部位是鏈(liàn)輪和銷(xiāo)軸。這兩個部位出現磨損主要是由於局部潤滑不足,因此為(wéi)了避免這一現象發生(shēng),操作人(rén)員應注意經常(cháng)檢查潤滑效果,及時添加潤滑油,檢查潤滑油裏是否有磨料或者改變潤滑方式。鏈輪出現輕微磨損後,可以將鏈(liàn)輪反(fǎn)裝,讓磨損較(jiào)輕(qīng)的(de)一麵朝向鏈條。除(chú)此之外,如(rú)果使用環境(jìng)惡劣或者潤滑密封不良,就會引起鉸鏈磨損,一旦鏈條鉸鏈發生磨損,鏈節變長,工(gōng)作時(shí)容(róng)易引起跳齒或者脫鏈,降低鏈條使用壽(shòu)命,加(jiā)速鏈條失效。
Failure due to wear is the most common and obvious manifestation. There are many reasons for this failure. The main reason is poor chain material and improper operation by workers. The most easily worn parts of the chain as a whole are the sprocket and pin. The wear of these two parts is mainly due to insufficient local lubrication. Therefore, in order to avoid this phenomenon, the operator should pay attention to frequently check the lubrication effect, add lubricant in time, check whether there is abrasive in the lubricant or change the lubrication method. After the sprocket is slightly worn, the sprocket can be reversed so that the side with the lighter wear faces the chain. In addition, if the use environment is bad or the lubrication seal is poor, it will cause the hinge to wear. Once the chain hinge is worn, the chain link becomes longer, and it is easy to cause tooth jumping or chain disconnection during work, reducing the service life of the chain and accelerating the chain failure.
下麵我們再談談由疲(pí)勞導致的失效。目前,我國(guó)的大多數工廠都是工人休息,機器不休息,因此,輸送鏈條(tiáo)常常會過度使用,出現疲勞失效而發(fā)生故障,也就是說鏈條在(zài)運行過程中承受了過度的負荷,導致受力不均勻,很容(róng)易出現斷裂或者被擠壓(yā)的情況。對於這種情(qíng)況我們鏈條廠隻(zhī)有通過強化零部件的方式(shì)來解決。
Let's talk about the failure caused by fatigue. At present, most factories in our country have workers resting and the machines are not resting. Therefore, the conveyor chain is often overused, fatigue failure occurs and malfunctions, that is to say, the chain bears excessive load during operation, resulting in insufficient force. Even, it is easy to break or be squeezed. For this situation, our chain factory can only solve this problem by strengthening parts.
此外,在(zài)低速重載傳動(dòng)過程中,過(guò)載拉斷也是(shì)一(yī)種常見的失效形式。鏈條在一定使用壽命下,潤滑密封不良,或者工況惡劣時,就會加速磨損,導致極限功率大幅下降,出現過載拉斷的(de)故障。
In addition, in the process of low-speed and heavy-duty transmission, overload breaking is also a common form of failure. When the chain has a certain service life, poor lubrication and sealing, or poor working conditions, it will accelerate wear, resulting in a significant drop in the ultimate power and an overload failure.
以(yǐ)上內容(róng)由溫嶺市91网站入口生產(chǎn)流水線製造廠整理提(tí)供。91网站入口生產流水線是一家專業生產、設計、安裝(zhuāng)、調試、運輸、維護為一體的流水線設(shè)備企業。建廠26年來,憑著(zhe)先進的現代化(huà)生產管理體係(xì),產品不斷創新,製造出成套懸掛物件輸送線,各類皮帶式輸送線、塗裝線、板鏈線、整機線、清洗線、自動化組(zǔ)合裝配生產(chǎn)設備,倉儲(chǔ)等產品係列。產品廣泛應用於(yú)汽車、摩(mó)托(tuō)車、電動自行車及(jí)配件、清洗(xǐ)機、汽油機(jī)、縫糿機、電機、儀(yí)器(qì)儀表、家用電器、電腦、彩電、空調器、電冰箱、洗衣(yī)機、炊具、節能機、化妝品、通信、交通、水泵(bèng)、食品塑料製品等電子行業各種裝配生產,為企業生產提高效率,降低人力成本。熱(rè)忱歡迎新老客戶來廠(chǎng)參觀、洽談合作(zuò)!
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiless, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!