由於輸送設備屬非標產品,結(jié)構形式也多種多樣,我們需要根據客戶的工藝要求為客戶量身定(dìng)做合(hé)適的輸送線,以滿足不同布置形式的作業線需要。作為專業(yè)的流水線(xiàn)設計、生產、安裝的專(zhuān)業廠家,轉彎皮帶輸送線也是經常設計的,誠展自動化為您詳細介紹這種結構形式(shì)的輸送線設計、安裝調試時要注意哪些事項:
Since the conveying equipment is a non-standard product, and the structure is also diverse, we need to tailor a suitable conveying line for the customer according to the customer's process requirements to meet the needs of different layout forms. As a professional manufacturer of assembly line design, production and installation, the turning belt conveyor line is also often designed. Chengzhan Automation will introduce you in detail about the design, installation and commissioning of this structure of the conveyor line:
因(yīn)為(wéi)轉彎處采取的措施是安裝支撐角和內(nèi)曲線抬高角,前者是必要條件(jiàn),後者視情況而定,因此取(qǔ)值(zhí)很重要。
Because the measures taken at the turning point are the installation support angle and the inner curve elevation angle, the former is a necessary condition, and the latter depends on the situation, so the value is very important.
當轉彎段采(cǎi)用加大成槽角和采用內曲線抬高角時,轉彎段的前後要有(yǒu)一個過渡段,在過渡段內,承載分支與回空分支托輥間距通常(cháng)按考慮,機架內側的抬高(gāo)坡度一般取在轉彎(wān)段,承載與回空(kōng)分支托輥間距越小,以後調整、調試越容易,輸送帶運行越穩定。但不能過密,過(guò)密時阻力(lì)增大,導致彎(wān)曲半徑(jìng)的增大。根據經驗一般取L1=(0.75-1)m,L2=(1.5-2)m.由於井下帶式輸送線標準機架長度一(yī)般(bān)為因此機架長度需結(jié)合支撐角甲與內曲線抬高角作相應的改造。承載托輥與空程托輥組的軸線(xiàn)在安裝(zhuāng)架上要保證(zhèng)有一定的擺動量。
When the turning section adopts the increased groove angle and the inner curve elevation angle, there must be a transition section before and after the turning section. In the transition section, the distance between the load-bearing branch and the empty branch roller is usually considered, and the inner side of the frame is raised The slope is generally taken in the turning section. The smaller the distance between the load-bearing and emptying branch rollers, the easier it is to adjust and debug in the future, and the conveyor belt runs more stable. But it should not be too dense. When it is too dense, the resistance will increase, resulting in an increase in the bending radius. According to experience, generally take L1=(0.75-1)m, L2=(1.5-2)m. Since the standard frame length of underground belt conveyor line is generally, the frame length needs to be combined with the support angle and the elevation angle of the inner curve. The transformation. The axis of the supporting roller and the idler roller group must have a certain amount of swing on the mounting frame.
彎曲帶式輸送線(xiàn)在安裝前(qián),首(shǒu)先要(yào)按照施工放線,要保(bǎo)證彎曲段的轉彎半徑(jìng)。同時在安裝彎曲段托輥時,要注意托輥軸線的體傾斜(xié)方向。在整機安裝(zhuāng)完畢開車調試前,除(chú)按直線(xiàn)布置的帶式輸送線調整外,還需考慮兩點:
Before the installation of the curved belt conveyor line, the line must be laid out according to the construction first, and the turning radius of the curved section must be ensured. At the same time, when installing the curved section idler, pay attention to the inclination direction of the idler axis. Before the whole machine is installed and commissioned, in addition to the adjustment of the belt conveyor line arranged in a straight line, two points need to be considered:
一是按要(yào)求的初張力大(dà)小,調整拉緊裝置;
One is to adjust the tension device according to the required initial tension;
二是(shì)安裝支撐角(jiǎo)不要調整得太大。
Second, do not adjust the installation support angle too much.
在開車調試中,首先要進行空載運行調試(shì),調試的主要任務是糾正輸送帶(dài)的跑偏,當調整承載側(cè)輸(shū)送帶時一定要從裝載滾筒開始沿輸送帶(dài)的運行方向向前進行。要邊調托輥邊注(zhù)意觀察輸送帶的運行(háng)情況(kuàng),切不能多點同時進(jìn)行調整。在(zài)彎曲段經調(diào)試可使得輸送帶稍微向內跑偏。要(yào)注意每組托輥的安裝支撐角基本相同(tóng)。同(tóng)樣,回空(kōng)側輸送帶要從卸載滾筒開始(shǐ)沿(yán)輸送帶(dài)的運行方向向前調試。在空載調試經一定時間運轉正常後,可以進行加載(zǎi)調試(shì)。實踐證明,如空載運轉正常,加載運行一般不會有問題或(huò)經(jīng)稍微調試就能投入正常運轉。
During start-up commissioning, the first step is to carry out no-load operation commissioning. The main task of commissioning is to correct the deviation of the conveyor belt. When adjusting the load-bearing conveyor belt, it must start from the loading roller and proceed along the running direction of the conveyor belt. Pay attention to the operation of the conveyor belt while adjusting the idler rollers, and do not adjust at multiple points at the same time. Adjusting in the curved section can make the conveyor belt run slightly inward. It should be noted that the installation support angle of each group of rollers is basically the same. Similarly, the conveyor belt on the return air side should be debugged forward along the running direction of the conveyor belt from the unloading roller. After no-load debugging runs normally for a certain period of time, load debugging can be carried out. Practice has proved that if the no-load operation is normal, there is generally no problem with the load operation or it can be put into normal operation after a little debugging.
以上內容由溫嶺市91网站入口生產流水線製造廠整(zhěng)理提供(gòng)。91网站入口生產流(liú)水線(xiàn)是一家專業生產、設計、安裝、調試、運輸、維護為一(yī)體的流水線設備企業。建廠(chǎng)26年來,憑著先進的現代化生產管理體係,產品不斷創新,製造出成套懸掛物(wù)件輸送線,各類皮帶式輸送線、塗(tú)裝線(xiàn)、板鏈線、整機線、清洗(xǐ)線(xiàn)、自(zì)動化組(zǔ)合裝配生產(chǎn)設備,倉儲(chǔ)等產品係列。產品廣泛應用於汽車、摩托車(chē)、電動(dòng)自(zì)行車及配(pèi)件、清洗機、汽油機、縫(féng)糿機、電機、儀器儀表、家用電器、電腦、彩電、空調器(qì)、電冰(bīng)箱、洗衣機(jī)、炊具、節能機、化妝品(pǐn)、通信、交通、水泵(bèng)、食品塑料製(zhì)品等電(diàn)子(zǐ)行業各種裝配生產,為企業生產提高效率,降低人力成本。熱忱歡迎新老客戶來廠參觀、洽談合作!
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiless, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!